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How do you remove rust (iron) from your water?

by Mark Timmons September 11, 2007 99 Comments

A WATER SOFTENER CAN REDUCE IRON TO BELOW THE THRESHOLD OF STAINING, BUT IT CAN NOT TOTALLY REMOVE IT!

Under some circumstances, a water softener will work for a while, but the resin bed will gradually become fouled with iron over months or years, decreasing its efficiency at removing the iron.

To totally remove iron, one must utilize the following: (1) Oxidation and filtration; or (2) Sequestration using polyphosphates.

POLYPHOSPHATES - We will discuss sequestration of iron with polyphosphates first. Sequestration of iron with polyphosphates does not remove it from the water supply, but keeps the iron in solution, so that it does not produce stains. This is often used when individuals or businesses want to keep the iron from staining in irrigation systems. It is accomplished by injecting a small amount of polyphosphate into the water, typically with a chemical injection pump and a solution tank containing a supply of polyphosphate.

However, it is not perfect in removing iron, as evaporation of the water can still leave an iron residue and the iron often precipitates when the water is heated. Results may very dramatically with sequestration, depending upon a variety of factors, not the least of which is water chemistry.

OXIDATION - Almost any concentration of iron can be oxidized by feeding an oxidizer such as chlorine, ozone, pottasium permanganate, hydrogen peroxide or even oxygen into the water supply. The oxidizer reduces the iron to a small particle (precipitate), which is then mechanically filtered from the water, typically by a backwashing filter with a dense media containing carbon or materials.

In my thirty-plus years of experience, I have personally tried every method known to man to remove iron. Today, I primarily use hydrogen peroxide, as it is a much better oxidizer of iron than either chlorine or potassium permanganate and does not leave excess air in the water like oxygen systems. Unlike chlorine, hydrogen peroxide is simply hydrogen and oxygen and produces no harmful chlorination byproducts.

A hydrogen peroxide system consists of a chemical injection pump, solution tank, in-line static mixer, and a backwashing filter to remove the oxidized iron. I prefer the hydrogen peroxide system because it completely removes iron and sulfur with totally predictable results. It is my opinion that other methods are not as predictable or reliable in function. A hydrogen peroxide system will remove 100% of the iron. PERIOD!

For homebuilders that build large custom homes with irrigation systems on iron-bearing waters, the hydrogen peroxide system will totally eliminate any staining in irrigation systems, and throughout the home, for that matter. Additionally, a water softener will not have to work nearly as hard once the iron is completely removed. This is not to say that other methods can't work. I am just stating my opinion based upon my extensive experience in treating problem water.

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99 Comments

November 27, 2007 Josie

We would like to treat our well with hydrogen peroxide, and not just filter it at the house. Does anyone know how much we would need to add to the well to do this?

December 01, 2007 mark

If you are using 7% H2O2, use 1 gallon per 100 feet of well depth. If you are using 35% (be careful) and use 1 quart per 100 foot of well depth.

December 25, 2007 Daniel W. Tanner

Where do I get this ind of system? How much does it cost? How much does it cost to operate? I think your article is very good.

December 25, 2007 mark

US WATER SYSTEMS sells this product. Go to https://www.uswatersystems.com

January 27, 2008 Arthur

Can Mark (or someone) give me more complete instructions about adding Peroxide to well water to eliminate iron? How long do you leave the Peroxide in the well? Should I flush it directly outside, or let the water go through the house? Is there any danger to septic systems? Etc.? Thanks.

February 04, 2008 mark

Arthur, I would not really recommend “dumping” H2O2 into the well. You can “shock” chlorinate a well, but Hydrogen Peroxide needs to be fed on a continual basis.

February 04, 2008 Arthur

Mark, I’m a bit confused. You write that you wouldn’t recommend dumping H2O2 into a well, but you seemed to be recommending it in your Dec 1 letter, above. In any case, if that’s a bad idea, how do you shock chlorinate a well? How long do you leave the Chlorine in the well? Should I flush it directly outside, or let the water go through the house? Is there any danger to septic systems? Etc.? Thanks again.

February 04, 2008 Arthur

Mark, Arthur again. I just found a lot of instruction on “shock chlorination.” The thing is, I have a lot of iron in my well, but I don’t think I have bacteria. No smell, just brown colour and grit from time to time. Any suggestions? Thanks.

February 17, 2008 John

Mark, Thank you for the wonderful article. I am looking in to some possible solutions for getting the iron out of our water. I currently have a Softener and use Rustbuster Salt which does help, but nonetheless, we have a lot of iron in our system and thus in our fixtures. I went to the website you referenced – US Water Systems and looked at a H2O2 system (approx $1000). My question is, generally, how much does this system cost to run? Ie: I currently have to put in about $40 of salt in my softener every 2-3 months; how much H2O2 does this system take? I am really open to getting something if it will take care of the rust problem we have, but at the same time, I don’t want to pay that much money and then discover that it takes another $600/year to run/upkeep the system. Are there resources for purchasing H2O2 that are more economic vs the US Water Systems site? Thanks in advance for any info you can help with. John

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